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ARC Renewal Under EASA – Why Planning Matters More Than Most Operators Think

For many aircraft owners and operators, the Airworthiness Review Certificate (ARC) renewal is perceived as an administrative milestone. In reality, it is a critical regulatory process that directly impacts the aircraft’s ability to continue flying legally and safely.

Lack of anticipation of an ARC renewal can rapidly lead to operational disruption, aircraft grounding, scheduling pressure, and unnecessary costs. On the other hand, a properly planned airworthiness review allows findings to be addressed calmly and efficiently, while maintaining operational continuity.

This article aims to clarify how the EASA ARC renewal process works, why anticipation is essential, and how operators can avoid common pitfalls.

One of the most misunderstood aspects of ARC management concerns the validity period.

When an aircraft is maintained within a controlled environment:

  • Continuing airworthiness managed by an approved Part-CAMO
  • Maintenance performed by an approved EASA Part-145 organisation

…the ARC may remain valid for up to 3 years through:

  • Initial ARC issuance
  • Two consecutive ARC extensions, provided that the conditions of controlled environment are maintained.

For aircraft outside controlled environment, the ARC must undergo a full renewal every year and a complete airworthiness review is required annually. This distinction has major operational and planning implications for operators.

The airworthiness review (AR) required for ARC renewal must be performed by an approved EASA Part-CAMO organisation holding Subpart I privileges.

More importantly, the review itself must be carried out by specifically approved personnel known as Airworthiness Review Staff (ARS).

These individuals are:

  • Formally accepted by the competent authority
  • Required to demonstrate specific and recent qualifications and experience
  • Required to remain independent from the continuing airworthiness management and maintenance activities performed on the aircraft under review

An airworthiness review is far more than a simple paperwork check. It includes two major parts:

This includes verification of:

  • Aircraft status
  • Airworthiness Directives (AD) compliance
  • Maintenance programm compliance
  • Component status
  • Life-limited parts
  • Repairs and modifications
  • Deferred defects
  • Operational Manuals
  • Flight hours and cycles tracking
  • Flight Manual
  • Weight & balance records
  • Technical log continuity
  • Certificates and mandatory onboard documentation

The aircraft itself is physically inspected to verify:

  • General condition
  • Configuration conformity
  • Markings and placards
  • Equipment installation
  • Obvious defects or inconsistencies
  • Correlation between physical aircraft and records

The objective is to confirm both the technical condition and regulatory compliance of the aircraft.

One of the key advantages under EASA regulations is that the airworthiness review can be initiated up to 3 months before ARC expiry without losing continuity.

This means the new ARC validity period will continue from the previous expiry date when the Airworthiness Review is performed during the 3 months prior the expiry date without prejudice. This provides valuable flexibility for operators to navigate through this process.

  • Select and contract the Part-CAMO
  • Issue purchase order / work order
  • Define scope and aircraft availability
  • Schedule dates for: Records review & Aircraft physical survey
  • Confirm aircraft location
  • Ensure record accessibility
  • Detailed records review
  • Physical aircraft survey
  • Identification of eventual findings

This phase is critical since it is mandatory that all findings are closed in order to complete the review. Some findings may require:

  • Additional maintenance
  • Missing documentation reconstruction
  • OEM support
  • Part-145 intervention
  • Engineering assessment
  • Regulatory clarification from CAA, EASA or OEM

Without sufficient anticipation, these items can rapidly become schedule drivers.

Once the review is completed, the Part-CAMO will renew the ARC with a validity for 12 months. In some specific conditions, the ARC itself is issued by the competent Civil Aviation Authority (CAA), based on the Airworthiness Recommendation issued by the contracted Part-CAMO after successful completion of the review. This apply to aircraft commercialy operated under AOC or aircraft above 2730 kg MTOW.

Airworthiness Review Certificate planning with Nordic Aviation CAMO & Consulting
Airworthiness Review Certificate planning with Nordic Aviation CAMO & Consulting

In practice, many ARC delays are not caused by the review itself, but by unresolved findings discovered too late.

Typical examples include:

  • Missing maintenance records
  • Incomplete modification status
  • Incorrect component tracking
  • Expired equipment certifications
  • Unrecorded repairs
  • Inconsistent flight time reporting
  • Outstanding Airworthiness Directives

Some corrective actions may require several weeks to resolve.

Under EASA requirements, the entire review process must be properly documented.

This includes evidence of:

  • Reviewed records
  • Surveyed statuses
  • Compliance assessments
  • Physical aircraft inspection
  • Findings and corrective actions

Modern airworthiness reviews increasingly rely on strong traceability and detailed evidence retention.

This level of documentation provides:

  • Enhanced traceability
  • Stronger compliance evidence
  • Improved transparency for operators
  • Better support during authority oversight or future transitions

Efficient communication and transparency are essential during an airworthiness review, especially when findings, records, corrective actions, and operational constraints must be coordinated between multiple stakeholders.

Nordic Aviation CAMO & Consulting uses a dedicated multi-platform online system enabling enhanced communication, collaboration, and real-time follow-up throughout the review process for all involved stakesholder.
Nordic Aviation CAMO & Consulting uses a dedicated multi-platform online system enabling enhanced communication, collaboration, and real-time follow-up throughout the review process for all involved stakesholder.

Through this platform, customers can:

  • Monitor the review progress live
  • Access the airworthiness review report in real time
  • Receive findings immediately as they are identified and view supporting documentation and pictures taken by the Airworthiness Review Staff (ARS)
  • Allocate findings to proper stakeholder for improved coordination
  • Upload corrective action evidence and supporting documents directly into the system
  • Exchange comments and answers with the reviewing ARS and CAMO team

This collaborative platform significantly improves communication efficiency and reduces delays caused by fragmented email exchanges or missing information.

The platform also provides:

  • Clear visual management of open and closed findings
  • Real-time tracking of review progression
  • Better traceability of corrective actions
  • Faster coordination between operator, CAMO, maintenance organisations, and authorities
  • Fully auditable process

Accessible from laptop, tablet, or smartphone, the system allows all involved parties to stay connected to the review process everywhere and at any time.

The result is a smoother, faster, and more transparent ARC renewal experience for operators and aircraft owners.

A smooth and successful ARC renewal is never about luck. It is the result of:

  • Proper anticipation
  • Strong record management
  • Transparent communication
  • Structured continuing airworthiness oversight

ARC renewal should not be treated as a last-minute administrative exercise. It is a strategic component of safe and compliant aircraft operation.

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